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May 2, 2017 · 47 Comments

Transforming a Rusty Old Bar Cart

DIY Projects

This post is sponsored by one of our very favorite brands, Rust-Oleum. As usual, all opinions and gushing are 100% me. Click here to read my full disclosure policy. Thanks for supporting the brands that support Love & Renovations! 

Today, I’m going to perform a magic trick.

Seriously. I do magic now.

What’s my trick, you ask?

I’m going to take a disgusting, dirty, completely rusty old bar cart…and I’m going to turn it into this:

Gorgeous DIY backyard bar cart

This post contains affiliate links. Click here to read my full disclosure policy. 

I know, right?

Your mind is blown.

Mine too.

I’m sure you’ll be thrilled to know I’m not one of those stingy magicians who won’t share my secrets. I love to share my secrets with you. And today’s secret?

Rust-Oleum.

(Isn’t it always Rust-Oleum that saves the day?!) 

You see, Rust-Oleum is kind of known for stopping rust. It’s what they do and it’s what they’ve always done – their very first product ever was a Rusty Metal Primer. The very same stuff I used for this project. Now, they have an entire line of amazing products meant to stop rust in its tracks, and I think we all know by now that they’re my absolute favorite brand for spray paint, primer, and just about everything else.

So, when they reached out and asked if I’d be interested in giving a makeover to a rusty old piece of furniture, I jumped on board fast enough to make your head spin.

Backyard bar cart styled

And goodness, am I ever glad I did.

When Rust-Oleum first asked me to participate in this, I didn’t really have anything that fit the bill. So, twist my arm, I had to hit up my local flea market to see if I could find something appropriately rusty and in need of love. I looked for something with extra rust because I figured if I was going to try this rust-stopping primer out, I’d make sure it really works.

So, I found the rustiest thing I could find. To be honest, I was a little worried I was stretching the abilities of this stuff.

I mean…

Rusty vintage bar cart

Rusty bar cart

Hello, rust.

It even had a spot where there was a hole in it due to the rust. But, the bar cart was exactly what I wanted and will be perfect for our backyard makeover, so I didn’t let that stop me. I enlisted my dad to help fix it up, and a couple of days later it was looking as good as new.

Fixing a hole in metal

He’s my hero.

Seriously, y’all. There was a straight up hole there before. He’s a miracle-worker.

Anyways. Once the hole was all patched up, my first step was to sand the cart down a bit. The directions on the primer state that you just need to get rid of any loose rust or paint and clean it with soap and water, so I just used a sanding block to lightly get up any areas where there were loose bits and then I cleaned it up as much as I could.

Backyard bar cart before

It looked…better?

I was feeling a little worried at this point and thinking maybe I was in over my head with this one, but I forged ahead. First up? Primer!

Rust-Oleum Rusty Metal Primer

The fact that the can says “use on heavily rusted metal” made me feel slightly better.

But I feel like “heavily rusted” might be an understatement for what I was working with.

After two coats of primer (I like to be thorough!), it was looking better already.

Rusty metal spray primer

Next up was the paint. I chose Primer because, hi, I’m Amanda and I paint all the things yellow.

Rust-Oleum spray paint

It only took two coats of yellow to cover up all of the primer (I love how well Rust-Oleum’s spray paint works!). If you haven’t ever used spray paint before, it’s super easy. Just work slowly and steadily, about a foot away from whatever you’re painting. Slowly move the paint in a back-and-forth motion, going slightly off the edge each time (so you don’t have any paint pooling up on the edges of your piece). Overlap your lines slightly to ensure an even coverage, and don’t over-do it – it’s better to do multiple thin coats than one thick one.

I gave the whole thing a couple of days to thoroughly dry and then I got it all set up.

Great ideas for rusty furniture makeovers!

How to transform a rusty old bar cart using Rustoleum's line of rust-stopping primer and spray paint.

How to transform a rusty old bar cart

We don’t actually have our outdoor eating area set up yet (soon!), so we’re just pretending at this point.

But just because I don’t have a table doesn’t mean I can’t drink some sangria in the backyard, right?

Rusty furniture - backyard bar cart

Easy rusty furniture makeover

I am seriously shocked at the transformation here. I’ve painted a lot of furniture in my day but this might be one of the most dramatic before-and-afters I’ve seen. I mean, my friends were seriously side-eyeing me when I showed them photos of the bar cart before I painted it.

(I don’t blame them. It was a mess.)

But now?

Rusty furniture makeover for a backyard bar cart

How to update rusty furniture

A beautiful backyard bar cart makeover

No one is second-guessing my sanity and I will never again doubt Rust-Oleum’s ability to blow my mind with their awesomeness.

This stuff is amazing, y’all.

I’m really pumped to use this primer and paint again soon on another little project – my dad has this adorable old metal children’s rocking chair that was at my grandparent’s house, and it’s completely rusty and in really sad shape. But I have a feeling it’s going to look amazing once I give it some love.

Easy backyard bar cart

Backyard bar cart makeover

And, one more time for those of you who are still skeptics…the before and after:

How to transform a rusty backyard bar cart using Rustoleum's line of rust-stopping primer and spray paint. Great ideas for rusty furniture makeovers!

Incredible!

Don’t forget to go check out Rust-Oleum’s amazing rust-stopping products and give them a shot the next time you’ve got some furniture that needs a little love.

If you’re looking for more outdoor projects, here are a few of my favorites:

  • DIY Backyard Blocks (perfect for Jenga!)
  • DIY Yard Dice (plus a Yahtzee scorecard)
  • DIY Lawnmower Shed
  • Easy Outdoor Playhouse
  • 10 Affordable Backyard Upgrades

Anyone wanna come over for a drink?!

Previous Post: « DIY Gardening + Planter Ideas
Next Post: Design Mistakes That Make Your Home Look Cluttered »

Reader Interactions

Comments

  1. Chris says

    May 6, 2022 at 9:16 pm

    You did an absolutely incredible job on this cart! I love it!! So funny to run across your post as I just bought pretty much the same cart about a week ago and am also going to paint it to give it new life! It’s not quite as rusty so seeing yours and the beautiful result is very encouraging! I almost bought yellow (Rustoleum if course!) but bought a “sea”blue instead but I really think either would work. Thanks so much for your inspiring post and keep up the great work!

    Reply
  2. Toni says

    September 6, 2021 at 7:44 am

    Hi Amanda!
    Thanks for this post! I just picked up a rusty utility cart for my classroom and it needs some sprucing up! Quick question, did you do anything about the rust under the shelving? Or, any suggestions about what I could do about it? I just want to be sure it is safe since it will be going into my 3rd grade classroom.
    Thanks so much!

    Reply
    • Amanda Hendrix says

      September 20, 2021 at 11:50 am

      Hi! I used the Rusty Metal Primer on the entire thing, so under the shelves too!

      Reply
  3. CLW says

    October 25, 2017 at 10:53 am

    The best part of this cute makeover? Your terrific personality. Thanks for making it worth the read and showing us the finished product. I’m excited to see what else is on your blog.

    Reply
    • Amanda says

      October 25, 2017 at 12:03 pm

      Aw, thank you so much!

      Reply
  4. Lisa says

    September 10, 2017 at 1:47 pm

    It turned out beautifully! I love the yellow.
    I have a bar cart that has a nice rusty patina going on.
    Does Rust’ Oleum have a clear coat spray that won’t change the patina/rust color that’s on my cart? I need the spray to also stop the rust progression, and make it safe to use the cart?

    Reply
    • Amanda says

      September 10, 2017 at 6:23 pm

      Thanks, Lisa! They do have a clear coat that I’ve had good experience with. Here’s a link on Amazon – they have a gloss version too, but I assume you’d prefer matte for a rusty piece. 🙂 That should work well for you!

      Reply
  5. Angie ~ Ambient Wares says

    August 14, 2017 at 7:26 am

    This is absolutely gorgeous and the color is perfect! I would’ve definitely been a bit nervous to take this on but, it’s awesome that you did. What would we do without Rustoleum? No idea 😀 Pinned!

    Reply
    • Amanda says

      August 14, 2017 at 5:42 pm

      Thanks, Angie! Rustoleum is definitely the best!

      Reply
  6. Barb says

    August 7, 2017 at 9:18 am

    Great success! I have a similar piece that could use some help. Two questions, if you may? Did you take the legs apart from the shelves to get at rust that might be in those joints? And did you prime the undersides of the shelves?

    Thanks much. I had NO idea something so rusty had a chance at a life other than “rusty” yard (or basement!) art.

    Reply
    • Amanda says

      August 7, 2017 at 3:14 pm

      I didn’t take the legs apart – I probably could have, but I just left that alone. And yes, I did prime and paint the underside of the shelves as well.

      Reply
  7. sandra says

    July 7, 2017 at 5:19 pm

    hi there!
    i love the project.
    i am in the process of making the same thing.
    but i have a question
    where can i buy new cute wheels for my cart?
    my old cart is mini so like a kids size.
    any ideas where i can oder some?
    also can i get the paint anywhere?

    Reply
    • Amanda says

      July 8, 2017 at 11:40 am

      Hi, Sandra! I believe they sell some at Lowe’s/Home Depot, and they have some great options on Amazon! They should sell the paint just about anywhere, including on Amazon – here’s the primer, and here’s the paint!

      Reply
  8. Lisa says

    July 7, 2017 at 6:20 am

    We’ve used this spray paint to fix up our little 16 ft boat and 2 old cars…its so durable!!!

    Reply
    • Amanda says

      July 8, 2017 at 11:41 am

      It’s the only spray paint I’ll use!

      Reply
  9. Tisha J says

    July 6, 2017 at 1:12 pm

    Hi Amanda,
    The cart looks great! I have an idea for the lady who loves yellow. How about painting a giant sunflower on the fence behind the cart? You know, a large brown center and yellow petals.
    Just a thought.

    Reply
    • Amanda says

      July 6, 2017 at 3:07 pm

      Thanks! That’s a fun idea!!! 🙂

      Reply
  10. LouAnne Lynn says

    July 6, 2017 at 10:19 am

    Great job, Amanda!!!! I love using spray paint too, so much faster than hand painting. I didn’t know that the heavy duty Rustoleum Primer existed. I will look for it next time I shop.

    Reply
    • Amanda says

      July 8, 2017 at 11:42 am

      It’s perfect for jobs like this! And yes, this primer is the BEST!

      Reply
  11. Pat says

    July 6, 2017 at 10:04 am

    I think you did a fine job repurposing the cart, but that fence………yike! needs some tlc.

    Reply
    • Amanda says

      July 6, 2017 at 3:07 pm

      Yup, sure does. It’s an old fence. 🙂

      Reply
  12. Sheila McCahey says

    July 6, 2017 at 9:47 am

    It looks fabulous, love the Yellow! Please show how your father fixed the hole in the rusty metal bar cart.

    Reply
    • Amanda says

      July 6, 2017 at 3:07 pm

      Thanks! I’ll talk with him about it and track down the photos! 🙂

      Reply
  13. Kate | The Organized Dream says

    June 24, 2017 at 8:17 am

    My parents had a bar cart like this when I was growing up. It wasn’t as rusty as yours and they both loved the old, rustic look of things so they never refinished it. My mother used it to store some of her house plants on because she had so many. In my teenage years, our front room looked like a green house!

    Thanks for sharing! Your cart came out beautiful!

    Reply
    • Amanda says

      June 25, 2017 at 5:15 pm

      I love that idea, too! Thanks, Kate!

      Reply
  14. Cherryl says

    June 21, 2017 at 10:48 am

    I picked up an old cart at the thrift store last summer to use as a drink station on our patio. But it wasn’t very attractive, and so I decided to get rid of it. However, it takes us awhile to get things done, and it’s still sitting in the garage. Now you’ve inspired me! Thank you for sharing!

    Reply
    • Amanda says

      June 21, 2017 at 1:25 pm

      Thanks, Cherryl! You should definitely give it a shot! 🙂

      Reply
  15. Kim~madeinaday says

    June 20, 2017 at 2:47 pm

    What cute transformation. It looks brand new! I love that happy hour sign too! Sharing on Twitter! Thank you for sharing on Merry Monday! Have a great week!
    Kim

    Reply
    • Amanda says

      June 21, 2017 at 1:24 pm

      Thanks, Kim!

      Reply
  16. Jenny says

    May 11, 2017 at 8:44 am

    Wow – you really transformed this piece. I can’t believe how rusty it was to start with and how amazing it looks now!!

    Reply
  17. BonBon says

    May 6, 2017 at 9:29 pm

    Wow I love the cart. The yellow is a beautiful color and so summery. Rust-Oleum paint is the only spray paint I use. Thanks for sharing how you transformed this cart.

    Reply
  18. Emily says

    May 5, 2017 at 6:04 pm

    This is incredible! I never would’ve believed you could make a rusty old cart look *that* good! My hubby hates rusty things, but with this primer and paint, he’ll never have to know 😉

    Reply
    • Amanda says

      May 6, 2017 at 8:11 pm

      Thank you, Emily!

      Reply
  19. Leanna says

    May 5, 2017 at 12:01 pm

    What a fantastic makeover. A afternoon and some great paint you have a $200 or more beverage cart. Also the lines of this old rusty cart are so vintage and beautiful, much nicer than the newer “knock offs”

    Love this post thank you for the inspiration. Pinned.

    Reply
    • Amanda says

      May 6, 2017 at 8:10 pm

      Thanks, Leanna!

      Reply
  20. Kati says

    May 4, 2017 at 4:09 pm

    I absolutely love your bar cart! I love the yellow so much. And Rustoleum is my favorite spray paint. I use it way to much, but I’ve never tried that rust covering primer stuff. I’ll add that to my list! Beautiful job.

    Reply
    • Amanda says

      May 5, 2017 at 9:38 am

      Thanks, Kati!

      Reply
  21. Meg @ Green With Decor says

    May 3, 2017 at 8:22 am

    Ooh I love this!! If I was closer, I’d be on my way over for happy hour!

    Reply
    • Amanda says

      May 5, 2017 at 9:36 am

      Some day!

      Reply
  22. Tara says

    May 3, 2017 at 8:09 am

    Awesome! I actually didn’t know this was a thing. I’m a DIYer..why didn’t I know. Maybe because I just pass over anything rusty so I didn’t have to clean it?

    IT LOOKS AWESOME!

    Reply
    • Amanda says

      May 3, 2017 at 3:49 pm

      Thanks! I LOVE it! 🙂

      Reply
  23. Maria says

    May 2, 2017 at 2:51 pm

    You have a created a masterpiece. You have brought life to an old rusty cart that now has new life. Such a colorful project and Rustoleum is good stuff
    Maria

    Reply
  24. Amy @ mylifefromhome says

    May 2, 2017 at 1:21 pm

    That’s an amazing transformation! I love it! You are going to get a lot of use out of that this summer.

    Reply
  25. April R - Uncookie Cutter says

    May 2, 2017 at 9:58 am

    Whoa, this turned out great! How inspiring! I’m going to go check out the contest now :). Pinning for later!

    Reply
  26. Roxanne says

    May 2, 2017 at 9:34 am

    Wow! What an amazing transformation, I don’t know if even I would’ve saw the potential in that piece before!

    Reply
  27. Adina says

    May 2, 2017 at 7:42 am

    Ok, where the heck did you get that adorable little happy hour sign?

    Reply
    • Amanda says

      May 2, 2017 at 9:18 am

      It’s from the Dollar Spot at Target! $3!!

      Reply

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Overwhelmed by DIY? Let's do it together! I'm Amanda, and I live in the suburbs of Austin, Texas with my husband and two sons. I've taught myself how to make simple updates to help make my house a home, and I want to show you how to do it, too. Click here to learn more about us.

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